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Catching


Maintenance of freshness


1. Processing on board ship

1.1 Processing in small vessels
After squid are caught, the concern is how to maintain the freshness. If squid are brought back to port by small fishing vessels, which operate primarily in coastal waters, they are: 1) arranged in baskets 2) packed in crushed ice 3) surrounded by ice-water, 4) placed in crates or stacked. During the first step, the body temperature fluctuates by 4-5oC. Although the ice-water section exhibits quick cooling, the temperature rises during transit due to insufficient ice. The ice water is comparatively superior in terms of cooling and maintenance of low temperatures.

The chromatophores in the epidermis open immediately after capture, and the entire surface assumes a semi-transparent, dark brown color. As time elapses, the chromatophores contract and the surface become white-transparent, but as the freshness declines, the amount of volatile basic nitrogen in the epidermis increases, causing alkalinity. As a result, the pigment is eluted and the body surface changes to red, depending on the processing and storage conditions.

Bringing squid back in chilled sea water (0-2 C) immediately after capture is good for preserving squid in a form suitable for sashimi. However, processing with ice water is not usually employed, since this method cannot be used in vessels that do not have freezing equipment.

1.2 Freezing on-board
The 'fresh' color can be preserved by quick freezing of fresh squid below –20 C to prevent drying. However, the body color is readily tinged with red in moderate freezing, and further discoloration occurs when the temperature subsequently rises. Quick freezing of fresh squid is important to avoid such changes in body colors.

Many modern squid vessels can meet such requirements. Caught squid are transferred to the working area by trough, slipway or conveyor. Water washing drainage at the working areas is followed by sorting. There are also vessels that are equipped to carry out water washing during transit. The sorted squid are weighted and packed in 7.5 kilogram or more.

The squid are frozen in a freezing chamber. Freezing is based on the contact plate freezer method or semi-air blast method. After freezing, the squid are immersed in cold water for 5 to 6 seconds to prevent oxidation during storage and increased weight. Squid are then placed in a corrugated box and kept in cold storage at –25 to –35 C.


2. Processing on land

2.1 Ice storage processing
The freshness would naturally decline if the treatment on shore is poor, regardless of how carefully the freshness is maintained on-board. In maintaining freshness on land, the requirements in terms of appearance vary, depending on whether the squid are to be shipped as fresh. The first requirement of fresh squid is that the epidermis be clear.

When squid have been processed with cold seawater on board and on land, their appear fresh even after one full day. However, those squid that are processed with ice water after transport to land become tinged white and opaque. Even after two days, squid processed with cold seawater are superior to those processed in ice water on board.

These results indicate that squid must be placed in cold seawater immediately after capture and on land in order to ship them as fresh squid. Conversely, on-board processing with ice water, or sprinkling of ice, is sufficient for squid used in processed foods. The temperature need only be maintained at a low level by ice water, ice treatment or refrigerated storage after return to shore.

The effects of using crushed ice vary under different conditions, including the mode of pretreatment, the ratio of squid to ice, and the temperature at the storage site. In general, the tentative criteria used in cold storage of fish are as follows 1) the weight ratio of fish to crushed ice in the summer should be 1: 3 for three days of cold storage, 1:2 for two days of storage, and 1:1 for one day of storage. 2) The ratios in the spring and fall should be 1:2 for three days of storage, 1:1 for two days of storage and 2:1 of one day of storage 3) The ratios in the winter should be 3:1 for three days of storage, 4:1 for two days of storage and 5:1 for one day of storage.

2.2 Freezer processing
Freezing must be conducted for long-term storage of squid. The freezing method was outlined in the discussion concerning on–board processing, but the freshness of squid on land is not always good.

The primary condition in freezing squid is to freeze fresh squid. However, the moisture content in the meat produces large ice crystals, which can destroy the meat if the temperature is high and moderate freezing is carried out, even if the freshness is good. This increases the amount of drip during thawing. However, if the temperature during storage is high, ice crystals in the tissue enlarge and the quality decreases. Thus, the storage temperature should be as low as possible.


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How to keep it fresh
The decline of freshness
Maintenance of freshness
Processing on board ship
Processing on land
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